ECXT-6025 3000W fiber laser cutting machine

Model	LFS6025-3000W
Work area	6050*2550
Max laser power	3000W
High adjust	Plane tracking
Minimum line width	0.15mm
Pulse frequency	1-5000Hz
Repeatability	±0.02mm
Aim for positioning	Red light
Power supply	380V/50Hz/60Hz/100A
Machine size	7880x3450x2000mm

Third, the main configuration

Ordinal Number Name Model/Series Quantity Manufacturer Name.

No.	Product name	Model/series	Quantity	Manufacturer
一	Laser generator
1	Laser source	3000w	1 set	Joint research and development
二	External optical path and cutting head
1	Laser cutting head	auto focus	1 set	Jiaqiang
三	Machine tool host
1	Machine bed	6025single platform	1 set	Excellent Mechanical
2	Linear Guides	HGL HA2R	2 sets	Taiwan KING TEK
3	Servo motor and driver		4 sets	Japan Fuji
4	XY axis planetary reducer	MAF-090	3 sets	French Mordry
5	Helical gear/rack	YYC 2M	2 sets	YYC
6	Control cabinet		1 set	Excellent Mechanical
7	Machine tool accessories		1 set	Excellent Mechanical
Four	CNC and software system
1	CNC system	Bai chu	1 set	China Bai chu
2	Industrial computer		1 set	Customized
3	Electrical components		1 set	Schneider
Five	Standard accessories
1	Precision Chiller	HL-3000	1 se't	Wuhan Hanli
2	Automatic oil filling system		1 set	electric
3	Industrial constant temperature air conditioner		1 set
4	Exhaust system		1 set	pipeline reservation
5	Stabilizer		1set	customized
6	Receiving trolley		1 set	customized
Six	Operational main efficiency
1	Max speed	1.2G
2	Operational main efficiency	120m/Min

Fourth, the cutting process parameter table

Material type	Thickness (mm)	Speed (m/min）	focus position	Cuttingheight (mm)	Gas	Nozzle Type	Air pressure (bar)	Laser power (W)	cutting frequency (Hz)	duty cycle%	cutting effect
Q235B Carbon steel	1	38~40	0~-0.5	0.5	N2	single layer1.0	12~16	3000	5000	100	Glossy
	2
	3	4~4.2	4.5~5.5	0.8	O2	double layer：1.0	0.6~0.9	3000	5000	100
	4	3.3~3.5	4.5~5.5	0.8	O2	double layer：1.2	0.6~0.9	3000	5000	100
	6	2.3~2.5	4.5~5.5	0.8	O2	double layer：1.2	0.6~0.9	3000	5000	100
	8	2.1~2.2	4.5~5.5	0.8	O2	double layer：1.2	0.6~0.9	3000	5000	100
	10	1.5~1.7	2~3	1.5	O2	double layer：3.0	0.6~0.9	2200~2400	5000	100	磨砂面
	12	1.2~1.4	2~3	1.5	O2	double layer：3.0	0.6~0.9	2200~2400	5000	100
	14	1~1.1	2~3	1.5	O2	double layer：4.0	0.6~0.9	2200~2400	5000	100
	16	0.85~0.9	2~3	1.5	O2	double layer：4.0	0.6~0.9	2200~2400	5000	100
	18	0.7~0.75	2~3	1.5	O2	double layer：4.0	0.6~0.9	2200~2400	5000	100
	20	0.6~0.65	2~3.5	1.5	O2	double layer：4.0	0.6~0.9	2200~2400	5000	100
	22	0.5~0.55	2~3.5	1.5	O2	double layer：4.0	0.6~0.9	2200~2400	5000	100
	25	0.45~0.5	2~3.5	1.5	O2	double layer：5.0	0.6~0.9	2200~2500	5000	100
SUS304 不锈钢	1	35~37	0~-1	0.5	N2	Single layer：1.0/1.2/1.5	12~16	3000	5000	100	无渣
	2	13~15	-1.5~-2	0.5	N2	Single layer：1.5/2.0	12~16	3000	5000	100
	3	7~8	-2.5~-3	0.5	N2	Single layer：2.0/2.5/3.0	16~20	3000	5000	100
	4	4.5~5.5	-3.5~-4	0.5	N2	Single layer：3.0	16~20	3000	5000	100
	6	1.7~1.9	-5~-5.5	0.5	N2	Single layer：3.5/4.0	16~20	3000	5000	100
	8	0.8~1.0	-6~-7	0.5	N2	Single layer：4.0	16~20	3000	5000	100
	10	0.6~0.7	-7.5~-8.5	0.5	N2	Single layer：4.0	16~20	3000	5000	100	少量挂渣
AL铝（6061）	1	30~33	-0.5~-1	0.5	N2	Single layer：1.0/1.2/1.5	12~16	3000	5000	100
	2	10~12	-1~-1.5	0.5	N2	Single layer：1.5/2.0	12~16	3000	5000	100
	3	5.5~5.9	-2.5~-3	0.5	N2	Single layer：2.0/2.5/3.0	16~20	3000	5000	100
	4	2.8~3.2	-3.5~-4	0.5	N2	Single layer：3.0	16~20	3000	5000	100
	6	0.7~0.8	-5~-5.5	0.5	N2	Single layer：3.5/4.0	16~20	3000	5000	100
	8	0.5~0.6	-6~-7	0.5	N2	Single layer：4.0	16~20	3000	5000	100
黄铜	1
	2
	3	4.5~5	-2~-2.5	0.5	N2	Single layer：2.0/2.5/3.0	16~20	3000	5000	100
	4	3~3.5	-3~-3.5	0.5	N2	Single layer：3.0	16~20	3000	5000	100
	5
	6	1~1.2	-5~-5.5	0.5	N2	Single layer：3.5/4.0	16~20	3000	5000	100
	8
备注	1,In the cutting data, the core diameter of the output fiber of the 3000W laser is 100 microns；
	2,This cutting data uses Jiaqiang cutting head, the optical ratio is 100/125 (collimation/focusing mirror focal length)；
	3,Cutting auxiliary gas: liquid oxygen (purity 99.6%) liquid nitrogen (purity 99.995%);
	4,Due to the differences in equipment configuration and cutting process (machine tool, water cooling, environment, cutting gas nozzle and gas pressure, etc.) adopted by different customers, this data is for reference only.

5. Machine tools and main accessories

(1) 

BedThe bed adopts the patented structure of Chaoxing Group, and the overall aging stress relief treatment is completed by one-time precision machining of a large machining center to ensure high rigidity, precision and stability;

(2) Gear racks and guide rails

Rack and pinion: Taiwan precision helical rack and pinion, P-class linear guide as transmission elements, high precision and high speed.

Guide rails: Taiwan linear guides are used, and heavy-duty precision linear guides with optimized structural design are integrated. Compared with other linear guides, the load and rigidity are improved; it has the advantages of high speed, high load, high rigidity and high precision.

(2) Servo motor

Using Japanese servo motors, it has good dynamic response acceleration, and realizes the possibility of high-position positioning. High stability, high precision and maintenance-free.

(4) Reducer

Adopt imported reducer.

advantage:

High precision: backlash less than 3 arc minutes, accurate positioning.

High rigidity, high torque: The use of integral roller bearings greatly improves rigidity and torque.

No Grease Leakage: Use high-viscosity, hard-to-separate grease to effectively prevent grease leakage.

Easy maintenance: no need to change grease during the life of the product.

(5) Fiber laser generator

Choose the joint research and development fiber laser generator, the advantages of the laser generator:

▲ High electro-optical conversion rate

▲ Excellent beam quality

▲ Long service life

▲ Low cost of comprehensive use

▲ Maintenance free

6) Features of fiber laser head:

1. Adopt QBH interface, which can adapt to all fiber lasers output by QBH connector.

2. The dustproof design of the collimating protective mirror designed by the invention patent.

3. Automatic focus adjustment, fast speed, high precision and convenient operation.

(7) Control system:

The CNC control system consists of the main components such as the PC control system, the driver and its servo motor. The special laser CNC system is adopted, which represents the most professional laser processing CNC system. The compact and modular CNC meets the needs of users using high-performance CNC systems with its good price/performance ratio.

Superior performance:

Ø First-class technology and efficiency

CNC's new technology and open CNC architecture with Intel dual-core CPUs give users more flexibility in choosing CNC parts and one-step ahead CNC performance.

Ø Modular structure

lHigh-speed machining

lHigh-speed machine tools require extremely short block cycle time (PA reaches 7200 blocks/sec) and special control algorithms and communication functions. "Adaptive pre-reading function" will pre-process 1000 blocks in real time program, and calculate the maximum feed rate within the programming parameters and limits to meet the requirements of complex machining.

Ø Accuracy

The requirements for high productivity, high precision and good surface finish quality are constantly increasing.

Ø Human-machine interface

Comprehensive diagnostic functions to quickly find faults; a variety of cutting auxiliary gases can be easily converted through the numerical control system.

It has a laser expert cutting process parameter library and a user-friendly expert library parameter interface, which can modify the laser cutting process parameters in real time in the interface.

The Ethernet communication interface can communicate directly with the computer and transfer part program files. With status display and display function of current position.

The hard disk storage space is 250G, and the processing program can be called directly from the hard disk, so it is not limited by the system memory. Remote diagnosis function, digital servo system. Color LCD display.

(8) Program design and nesting software

Cypcut and Cuytube is a powerful metal cutting system and intelligent typesetting software, including laser cutting process processing, common nesting functions and laser processing control. The main functions include graphics processing, parameter setting, custom cutting process editing, layout, path planning, simulation, and cutting process control.

9) Cooling system

Adopt Wuhan Hanli chiller system to cool the laser generator, efficiently cool the optical components and the cutting head. The cooling unit has a closed-loop cooling water circuit.

(10) Industrial air conditioners

High-end dedicated industrial air conditioners are used to effectively ensure clean air and ambient temperature in the cabinet, intelligent automatic control, intelligent regulation according to the ambient temperature in the cabinet, double filter protection, fully adaptable to harsh environments such as poor environment, high dust, and high temperature. Greatly improve the service life of precision electrical components.

6. Technical Services

(1) Equipment work and environmental requirements

No.	Details
1	Power supply: 100KVA
2	Power supply requirements: (regulated power supply is recommended) Rated output voltage: 380V/50Hz Three-phase voltage stability +10 Output Voltage Regulation: <2
3	Compressed air supply device (an air storage tank is recommended) Volume: 0.6 m3 Rated pressure: 20 bar

1. On-site power distribution cabinet: 380V, 50Hz, three-phase four-wire, capacity not less than 100 KVA, with short-circuit protection, etc.

2. The equipment should be installed with special grounding, and its grounding resistance should not exceed 4Ω.

3. Provide necessary lifting equipment and personnel.

4. Provide materials such as steel plates required for on-site debugging of the equipment.

5. Provide temporary pass for debugging personnel.

6. Auxiliary conditions required for the normal operation of laser cutting equipment: a. Cutting auxiliary gas (N2, O2);

b. Water-free and oil-free compressed air supply system.

7. Equipment space and foundation requirements: The foundation is concrete.

(3) Installation and training

1. Installation:

Within 30 days after the signing of the business contract, provide the user with the installation floor plan (including the requirements for the installation of civil works, water, electricity, gas, piping, interfaces, etc.).

The equipment is installed at the user's factory, and the user is required to provide sufficient space, power supply and ventilation system to install the equipment. Installation is performed by the supplier's highly trained engineers. The supplier is responsible for equipment installation (including the installation of exhaust ducts) and debugging. The user is responsible for the civil work of the equipment installation, and the water pipes, gas pipes, and power lines are connected to the machine tool designated by the supplier's engineer, and Party B is responsible for the pipeline connected to the machine tool, but the user should provide the supplier's engineer with the necessary cooperation and assistance for equipment installation and debugging.

2. Training:

The training of personnel is completed in the buyer's factory, mainly to learn equipment maintenance, operation, laser protection, processing technology, graphic editing, common troubleshooting, etc. The trainees are required to understand computer operation and have some basic knowledge of AutoCAD drawing.

(4) After-sales

1. After acceptance, the quality guarantee period of the whole machine is two years. If the parts of the system have quality problems during the warranty period, our company's well-trained service engineers will provide telephone or on-site service at any time. Phone response in 2 hours

, on-site service is within 24 hours.

2.During the warranty period of the equipment, our company is responsible for free replacement of parts and services for any damage or damage caused by the quality of the equipment itself, except for conventional consumables (such as optical lenses, nozzles) and those that are responsible for the user's illegal operation.

3.Outside the warranty period of the equipment, our company's well-trained service engineers will provide telephone or on-site service at any time. Phone response is within 2 hours and field service within 48 hours. If the replacement of spare parts is involved, our company will charge the parts cost according to the market price, and you will be responsible for the travel expenses of our company's maintenance engineers.